Meter to Mil/Thou Converter
Convert meters to mils with our free online length converter.
Quick Answer
1 Meter = 39370.07874 mils
Formula: Meter × conversion factor = Mil/Thou
Use the calculator below for instant, accurate conversions.
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All conversion formulas on UnitsConverter.io have been verified against NIST (National Institute of Standards and Technology) guidelines and international SI standards. Our calculations are accurate to 10 decimal places for standard conversions and use arbitrary precision arithmetic for astronomical units.
Meter to Mil/Thou Calculator
How to Use the Meter to Mil/Thou Calculator:
- Enter the value you want to convert in the 'From' field (Meter).
- The converted value in Mil/Thou will appear automatically in the 'To' field.
- Use the dropdown menus to select different units within the Length category.
- Click the swap button (⇌) to reverse the conversion direction.
How to Convert Meter to Mil/Thou: Step-by-Step Guide
Converting Meter to Mil/Thou involves multiplying the value by a specific conversion factor, as shown in the formula below.
Formula:
1 Meter = 3.9370e+4 milsExample Calculation:
Convert 10 meters: 10 × 3.9370e+4 = 3.9370e+5 mils
Disclaimer: For Reference Only
These conversion results are provided for informational purposes only. While we strive for accuracy, we make no guarantees regarding the precision of these results, especially for conversions involving extremely large or small numbers which may be subject to the inherent limitations of standard computer floating-point arithmetic.
Not for professional use. Results should be verified before use in any critical application. View our Terms of Service for more information.
Need to convert to other length units?
View all Length conversions →What is a Meter and a Mil/Thou?
The meter (US spelling) or metre (International spelling) (symbol: m) is the base unit of length in the International System of Units (SI). It is one of the seven SI base units and forms the foundation for measuring distance in the metric system.
Modern Definition (1983): The meter is defined as the distance traveled by light in a vacuum in exactly 1/299,792,458 of a second. This definition links the meter to the speed of light, a fundamental constant of nature (c = 299,792,458 meters per second).
Key relationships:
- 1 meter = 100 centimeters (cm)
- 1 meter = 1,000 millimeters (mm)
- 1 meter = 0.001 kilometers (km)
- 1,000 meters = 1 kilometer
In terms of imperial/US customary units:
- 1 meter ≈ 3.28084 feet (ft) - Convert m to ft
- 1 meter ≈ 39.3701 inches (in) - Convert m to inches
- 1 meter ≈ 1.09361 yards (yd) - Convert m to yards
Visual perspective (how long is it?):
- 1 meter ≈ Length of a guitar
- 1 meter ≈ Distance from nose to fingertips (arm outstretched)
- 1 meter ≈ One adult step/stride
- 1 meter ≈ Width of a single bed
- 2 meters ≈ Standard doorway height
- 5 meters ≈ Length of a small car
It is the fundamental unit upon which all other SI length units are based through decimal multiplication or division.
Convert between length units: meter converter
What is a Mil?
A mil (also called thou) is a unit of length in the imperial measurement system equal to one thousandth of an inch. The mathematical definition is:
1 mil = 0.001 inch = 1/1000 inch = 25.4 micrometers (μm) = 0.0254 millimeters
The mil is not a metric unit and should not be confused with the millimeter (mm), despite similar-sounding names. This confusion is one of the most common measurement errors in international manufacturing:
- 1 mil (imperial) = 0.0254 mm = 25.4 μm
- 1 millimeter (metric) = 39.37 mils = 1,000 μm
The mil exists as a natural subdivision of the inch, providing a convenient decimal-based measurement for very small imperial dimensions without resorting to awkward fractions like 1/1000″.
Mil vs. Thou: Regional Terminology
The terms "mil" and "thou" are completely interchangeable and refer to the exact same measurement:
- Mil: Predominant in American English, technical documentation, industry standards (ASTM, ANSI), and scientific contexts. The name derives from Latin "mille" (thousand).
- Thou: Common in British English shop-floor terminology, machining, and colloquial engineering speech. It's an abbreviated form of "thousandth" (of an inch).
Example usage:
- American engineer: "The coating should be 5 mils thick."
- British machinist: "Machine this to within 2 thou tolerance."
- Both mean the same thing: 0.005″ and 0.002″ respectively.
Decimal Imperial vs. Fractional Imperial
The mil represents a decimal approach to imperial measurement, contrasting with the traditional fractional approach:
Fractional imperial (traditional):
- 1/2″, 1/4″, 1/8″, 1/16″, 1/32″, 1/64″
- Awkward for very small measurements
- Difficult to add/subtract without common denominators
Decimal imperial (mils/thousandths):
- 0.500″ (500 mils), 0.250″ (250 mils), 0.125″ (125 mils)
- Easy arithmetic: 5 mils + 3 mils = 8 mils
- Natural compatibility with digital calipers and micrometers
Engineering drawings often show both: 0.250″ (1/4″) for clarity, but critical tolerances are always specified in decimal thousandths: ±0.005″ (±5 mils), never ±1/200″.
Mils in Wire Gauge Systems
American Wire Gauge (AWG) uses diameter in mils as the basis for its numbering system, though the relationship is logarithmic rather than linear:
| AWG Size | Diameter (mils) | Diameter (mm) | Common Use | |----------|----------------|---------------|------------| | 0000 (4/0) | 460 mil | 11.7 mm | Heavy power cables | | 00 (2/0) | 365 mil | 9.3 mm | Welding cable | | 10 AWG | 102 mil | 2.6 mm | Household 30A circuits | | 14 AWG | 64 mil | 1.6 mm | Household 15A circuits | | 18 AWG | 40 mil | 1.0 mm | Lamp cords, doorbells | | 22 AWG | 25 mil | 0.64 mm | Solid hookup wire | | 30 AWG | 10 mil | 0.25 mm | Wire-wrap wire | | 40 AWG | 3 mil | 0.08 mm | Magnet wire (coils) |
The AWG system was established in the 1850s based on the number of times wire was drawn through reducing dies, with each gauge step representing approximately a 20% reduction in diameter (factor of √2 for cross-sectional area).
Note: The Meter is part of the metric (SI) system, primarily used globally in science and trade. The Mil/Thou belongs to the imperial/US customary system.
History of the Meter and Mil/Thou
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Pre-Revolutionary France (Pre-1790s): France used hundreds of different local length units, creating confusion in trade and science. The need for a universal, standardized system became critical.
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Birth of the Meter (1791-1793): During the French Revolution, the French Academy of Sciences proposed a new unit of length based on natural constants. They defined the meter as one ten-millionth (1/10,000,000) of the distance from the Earth's equator to the North Pole along the meridian passing through Paris.
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Meridian Survey (1792-1799): Astronomers Pierre Méchain and Jean-Baptiste Delambre conducted a seven-year expedition to measure the meridian arc from Dunkirk to Barcelona to determine the exact length of the meter. This ambitious survey became legendary in scientific history.
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Platinum Meter Bar (1799): Based on the meridian measurements, the first physical standard was created: a platinum bar stored in the French National Archives. This became the legal meter in France.
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Treaty of the Metre (1875): Seventeen nations signed this international treaty, establishing the General Conference on Weights and Measures (CGPM) and the International Bureau of Weights and Measures (BIPM) to maintain global measurement standards.
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International Prototype Meter (1889): A more precise platinum-iridium bar was created and designated as the international standard. This prototype was kept at the BIPM near Paris under controlled conditions (specific temperature, pressure, support points).
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Krypton-86 Definition (1960): To improve accuracy and reproducibility, the meter was redefined as 1,650,763.73 wavelengths of the orange-red light emitted by krypton-86 atoms in a vacuum. This was the first definition based on atomic physics rather than a physical object.
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Speed of Light Definition (1983): The current definition was adopted, fixing the speed of light at exactly 299,792,458 m/s and defining the meter based on this constant. This provided the most stable and reproducible definition possible, as the speed of light is a fundamental constant of nature.
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Global Adoption: Today, the meter is used by virtually every country in the world. Only Liberia, Myanmar, and the United States have not fully adopted the metric system for everyday use, though even the US uses it extensively in science, medicine, and manufacturing.
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Why It Matters: The meter's evolution from a physical bar to a definition based on universal constants represents humanity's quest for increasingly precise and universally accessible measurement standards.
Ancient and Medieval Precision (Before 1700)
Before the Industrial Revolution, precision measurement was limited by available tools. Ancient civilizations measured small lengths using:
- Barleycorns: 1 inch = 3 barleycorns (still referenced in shoe sizing)
- Hair breadth: Approximately 1/48 of an inch (about 21 mils)
- Poppy seed: Medieval unit ≈ 1/72 inch (14 mils)
These natural standards were inconsistent but adequate for carpentry, masonry, and traditional crafts where tolerances of 1/16″ to 1/32″ were acceptable. Precision metalworking (locksmithing, clockmaking, weapon-smithing) relied on master craftsmen's skill and direct comparison to reference standards rather than numerical measurement.
The finest medieval measurements were in clock and instrument making, where tolerances approaching 1/100″ (10 mils) were occasionally achieved, but not reliably measured or documented.
Industrial Revolution and the Birth of Precision (1750-1850)
The transformation of manufacturing from craft to industry created an urgent need for precision measurement:
1775-1800: John Wilkinson's cylinder boring machine (1775) achieved tolerances within 1/20″ (50 mils) for steam engine cylinders—revolutionary at the time, enabling James Watt's efficient steam engines.
1800-1840: Interchangeable parts manufacturing emerged. Eli Whitney's 1798 contract to produce 10,000 muskets with interchangeable parts required consistent tolerances around 1/32″ (31 mils), though he struggled to achieve this consistently.
1840s: Joseph Whitworth revolutionized precision measurement:
- Invented the first practical micrometer (1840s), capable of measuring to 0.001″ (1 mil)
- Developed precision surface plates and scrapers
- Standardized screw threads with tolerances of a few thousandths
- Established the "thou" as the standard British precision unit
Whitworth's work meant that for the first time, machinists could reliably measure and verify work to within one thousandth of an inch, making the mil/thou a practical working unit rather than a theoretical ideal.
1850s: American System of Manufacturing (Colt, Robbins & Lawrence, Singer) adopted decimal measurements in thousandths for gauging and inspection, establishing "mils" in American technical vocabulary.
Standardization and Proliferation (1850-1920)
1860s-1880s: Development of precision measuring instruments:
- Vernier calipers graduated in thousandths
- Micrometer calipers (marketed by Brown & Sharpe from 1867)
- Dial indicators (from 1890s) showing 0.001″ divisions
1857: American Wire Gauge (AWG) standardized by J. R. Brown, using wire diameter in mils as the basis.
1880s-1900s: Paint and coating industries adopted mils for dry film thickness:
- Paint manufacturers specified coverage rates based on mils of dry film
- Wet film thickness gauges calibrated in mils
- Quality standards (e.g., U.S. Navy specifications) required minimum coating thickness in mils
1900-1920: Sheet metal gauges proliferated (ironically, these use arbitrary numbering systems, but actual thickness is specified in decimal inches/mils):
- Manufacturer's Standard Gauge (MSG) for steel
- Birmingham Wire Gauge (BWG)
- Confusion from multiple gauge systems led to increasing use of direct mil specifications
1916: SAE (Society of Automotive Engineers) founded, establishing thousands of specifications with tolerances in thousandths of an inch for automotive parts.
Electronics Age and Micro-Precision (1920-1980)
1930s-1940s: Electronics manufacturing adopted mils for:
- Wire insulation thickness (enamel on magnet wire: 0.5-2 mils)
- Capacitor dielectric thickness
- Vacuum tube electrode spacing
1943: Printed Circuit Board (PCB) invention (Paul Eisler, 1943; mass production 1950s):
- Copper foil thickness: 1.4 mils (1 oz/ft²), 2.8 mils (2 oz/ft²)
- Trace width: typically 5-15 mils for signal traces
- Spacing between traces: 5-8 mils minimum in early designs
- PCB substrate thickness: 62 mils (1.57 mm) became standard
1950s-1960s: Plastic film industry standardized thickness in mils:
- Polyethylene film (bags, wrap): 0.5-6 mils
- Polyester film (Mylar): 0.5-10 mils
- Vinyl flooring underlayment: 6-20 mils
1960s: Integrated circuit (IC) manufacturing pushed precision far beyond mils:
- Early transistors: features measured in tens of mils
- By 1970: features approaching 100 microinches (0.1 mil)
- The mil remained relevant for IC package dimensions, lead spacing, and encapsulation thickness
1975: ANSI/ASTM standards codified mil-based specifications for coating thickness, plastic film, and adhesive tape across dozens of industries.
Modern Era and Metrication Resistance (1980-Present)
1980s-1990s: Global metrication movement:
- Britain officially metricated in 1965-1995, but "thou" persisted in machine shops
- U.S. industries largely resisted metrication in favor of established decimal-inch (mil) systems
- Aerospace, defense, and automotive industries retained imperial specs due to:
- Enormous legacy of existing designs, tooling, and parts libraries
- Cost of converting decades of technical documentation
- Risk of conversion errors (Mars Climate Orbiter lost in 1999 due to metric/imperial confusion)
1990s-2000s: PCB design and microelectronics:
- PCB CAD software (OrCAD, Altium, Eagle) defaulted to mil grid spacing (5 mil, 10 mil, 25 mil grids)
- Modern PCB fabrication: 3-4 mil traces/spaces achievable in standard processes
- Advanced processes: sub-mil features (0.5 mil), but package and board dimensions still in mils
2000s-Present: Hybrid metric/imperial usage:
- American manufacturing: Part dimensions often in inches/mils, tolerances in mils
- International suppliers: Provide both metric and mil equivalents
- 3D printing: Software often accepts both (mil settings for layer height, nozzle diameter)
- Coating industry: Paint thickness gauges typically show both mils and microns
Present day: The mil remains dominant in:
- American PCB and electronics manufacturing
- U.S. aerospace and defense (military specifications)
- Coating and painting (ASTM standards)
- Plastic film and flexible packaging
- American Wire Gauge system
- Machining tolerances in U.S. shops
Common Uses and Applications: meters vs mils
Explore the typical applications for both Meter (metric) and Mil/Thou (imperial/US) to understand their common contexts.
Common Uses for meters
The meter is the fundamental length unit used across virtually all fields worldwide:
Science and Research
The universal standard in all scientific disciplines. Essential for maintaining consistency in international research and allowing scientists globally to share and compare results.
Scientific Applications:
- Physics experiments and calculations
- Chemistry lab measurements
- Biology specimen measurements
- Astronomy (often combined with larger units like megameters or astronomical units)
- Geology and earth sciences
- Medical research and diagnostics
Why meters in science:
- SI base unit ensures universal understanding
- Decimal system simplifies calculations
- Precise definition based on fundamental constants
- Required for publication in scientific journals
- Enables international collaboration
Convert for scientific work: meters to other units
Construction and Engineering
Standard unit for building plans, specifications, and measurements in most countries. Essential for architectural drawings, structural engineering, and construction site work.
Construction uses:
- Building dimensions and floor plans
- Material specifications (lumber, pipes, cables)
- Site surveying and land measurements
- Road and bridge design
- Utility installations
- Safety clearances and regulations
Engineering disciplines:
- Civil engineering (infrastructure, roads, dams)
- Mechanical engineering (machine design, tolerances)
- Electrical engineering (cable runs, installations)
- Structural engineering (building analysis)
Why meters dominate:
- International building codes
- Global supply chains use metric
- Simplified scaling (1:100, 1:50 drawings)
- Easy conversion between units (mm, cm, m, km)
Athletics and Sports
The standard for track and field events, swimming pools, and most international sports. Creates consistency in competition and record-keeping worldwide.
Track and Field:
- All race distances (100m, 200m, 400m, etc.)
- Field event measurements (high jump, long jump, javelin)
- Track dimensions (400m oval)
Swimming:
- Pool lengths (25m, 50m)
- Race distances
- Pool depth specifications
Other Sports:
- Soccer field dimensions
- Basketball court measurements (FIBA)
- Tennis court specifications
- Ski jump distances
World Records: All Olympic and international records use meters
Manufacturing and Industry
Essential for product design, quality control, and manufacturing specifications. Enables global supply chains and standardized parts.
Manufacturing uses:
- Product dimensions and tolerances
- Machine specifications
- Assembly line measurements
- Quality control standards
- Shipping container sizes
- Material cutting and fabrication
Industries:
- Automotive (car dimensions, parts)
- Aerospace (aircraft specifications)
- Electronics (component spacing)
- Textiles (fabric measurements)
- Furniture (product dimensions)
Everyday Life (Metric Countries)
Daily measurements for height, distance, and dimensions in 95% of the world's countries.
Personal measurements:
- Human height and weight
- Clothing sizes (combined with cm)
- Recipe distances (rare, but when needed)
- Home improvement projects
Shopping:
- Fabric by the meter
- Carpeting and flooring
- Curtains and blinds
- Garden hoses and cables
Driving:
- Road signs (distances in km, using meters as base)
- Vehicle dimensions
- Parking regulations
Use our meter converter for everyday conversions.
Aviation and Maritime
Critical for navigation, altitude, and safety specifications in international travel.
Aviation:
- Runway lengths
- Aircraft dimensions
- Altitude (often in feet, but meters in some regions)
- Visibility distances
Maritime:
- Ship dimensions
- Harbor depths (often in meters or fathoms)
- Vessel clearances
- Navigation distances
Medical and Healthcare
Standard for patient measurements and medical equipment in most healthcare systems worldwide.
Medical uses:
- Patient height
- Wound measurements
- Medical imaging distances
- Equipment specifications
- Hospital room dimensions
- Surgical instrument lengths
When to Use mils
1. Precision Manufacturing and Machining
The mil is the fundamental tolerance unit in American manufacturing:
Engineering drawings and blueprints:
- Nominal dimensions in decimal inches: 1.250″, 0.375″
- Tolerances in thousandths: ±0.005″ (±5 mils), ±0.002″ (±2 mils)
- Geometric dimensioning and tolerancing (GD&T): Position tolerance ⌖ 0.010″ (10 mils)
Quality control and inspection:
- Calipers and micrometers graduated in 0.001″ (1 mil) divisions
- Dial indicators show 0.001″ or 0.0001″ (0.1 mil) graduations
- Coordinate measuring machines (CMM) measure to ±0.1 mil or better
- Pass/fail gauges: "Go" and "No-Go" plugs/rings differ by a few mils
Real-world tolerances by industry:
- General fabrication: ±5-10 mils (±0.005-0.010″)
- Automotive production: ±2-5 mils typical
- Aerospace critical parts: ±0.5-2 mils
- Medical implants (hip, knee): ±0.2-1 mil
- Semiconductor equipment: ±0.1 mil (±100 microinches)
Example: A shaft specified as Ø 1.000″ ± 0.002″ must measure between 0.998″ and 1.002″ (within ±2 mils). A shaft measuring 1.003″ (3 mils over) would be rejected.
2. Coating Thickness Measurement
Paint, plating, and protective coating thickness is universally measured in mils in American industry:
Paint inspection (wet film thickness gauges):
- Notch gauges (comb-style): Teeth graduated in mils (2, 4, 6, 8, 10 mils)
- Painter inserts gauge into wet paint; highest clean tooth indicates thickness
- Ensures proper coverage to meet specification (e.g., "apply to 6 mils wet film")
Dry film thickness (DFT) measurement:
- Magnetic gauges (ferrous substrates): Reed sensor or Hall effect, calibrated in mils
- Eddy current gauges (non-ferrous): For aluminum, brass, copper substrates
- Ultrasonic gauges: For non-metallic coatings on any substrate
Industry specifications:
- SSPC-PA 2 (paint inspection): Requires DFT measurement in mils
- U.S. Navy painting specs: Minimum DFT requirements (e.g., 5-7 mils for topcoat)
- Automotive OEM specs: Total paint system 4-6 mils
- Industrial maintenance coatings: Often 8-15 mils for severe environments
Example: A steel bridge specification might require: "Apply epoxy primer to 5-8 mils DFT, followed by polyurethane topcoat to 3-5 mils DFT." Inspectors measure at multiple points; any reading below minimum triggers rework.
Galvanizing and plating:
- Hot-dip galvanizing: ASTM A123 requires minimum 2.0 mils (for <1/4″ thick steel)
- Chrome plating: 0.5-1 mil decorative, 8-10 mils hard chrome (wear resistance)
- Anodizing (aluminum): Type II = 0.2-0.7 mils, Type III (hard anodize) = 2-4 mils
3. Plastic Film and Flexible Packaging
Plastic film thickness is specified in mils in the U.S. packaging industry:
Food packaging films:
- Shrink wrap: 2-4 mils (60-100 μm)
- Stretch wrap (pallet wrap): 12-20 gauge = 0.5-0.8 mil (gauge ≠ mils, confusingly)
- Vacuum seal bags (FoodSaver): 3-4 mils
- Frozen food bags: 2-3 mils
- Thicker film = better puncture resistance, higher material cost
Construction and industrial films:
- Vapor barriers (under-slab): 6-10 mils required by building codes
- Construction tarps: 5-12 mils depending on duty
- Agricultural greenhouse film: 4-6 mils (UV-stabilized)
- Geomembrane liners (landfills, ponds): 20-100 mils
Adhesive tapes:
- Scotch tape (Transparent): 1-1.5 mils
- Masking tape: 5-7 mils total thickness
- Duct tape: 10-12 mils
- Double-sided foam tape: 30-60 mils
- Specification includes backing + adhesive thickness
Industry standards:
- ASTM D6988: Standard specification for polyethylene film (thickness in mils)
- ASTM D374: Method for measuring tape thickness (to 0.1 mil)
Example: A customer ordering "6-mil poly sheeting" for a concrete vapor barrier receives polyethylene film exactly 0.006″ (6 mils = 0.15 mm) thick, ensuring compliance with IRC building code.
4. Electronics and Printed Circuit Boards
PCB design and manufacturing is dominated by mil-based dimensions in the United States:
PCB design software (Altium, Eagle, KiCAD, OrCAD):
- Default grid spacing: 50 mils, 25 mils, 10 mils, 5 mils, 1 mil
- Component libraries use 100-mil pin spacing for through-hole parts
- Trace width and clearance rules specified in mils
Design rules and capabilities:
- Standard PCB fabrication (budget services):
- Minimum trace width: 6 mils
- Minimum spacing: 6 mils
- Via drill: 8-10 mils
- Copper weight: 1 oz (1.4 mils)
- Advanced PCB fabrication:
- Minimum trace/space: 3 mil / 3 mil
- Microvias: 4-6 mil drill
- HDI (high-density interconnect): sub-mil features
Copper thickness selection:
- 1 oz copper (1.4 mils): Standard for signal layers, adequate for currents <3A
- 2 oz copper (2.8 mils): Power planes, higher current capacity (5-10A per trace)
- 3-4 oz copper (4.2-5.6 mils): Power electronics, automotive
- Current-carrying capacity increases with thickness (more copper = less resistance = less heat)
PCB stackup (multilayer boards):
- 4-layer board example:
- Top copper: 1.4 mils (1 oz)
- Prepreg: 7 mils
- Inner layer 1 (ground): 1.4 mils
- Core: 47 mils
- Inner layer 2 (power): 1.4 mils
- Prepreg: 7 mils
- Bottom copper: 1.4 mils
- Total: 67 mils (1.7 mm)
Soldermask and silkscreen:
- Soldermask (green coating): 0.8-1.2 mils thickness
- Silkscreen (white text): 0.5-1 mil
- Surface finish (ENIG gold): 1-2 microinches (0.001-0.002 mil)
5. Wire Gauge and Cable Manufacturing
American Wire Gauge (AWG) is fundamentally based on diameter in mils:
AWG diameter formula:
- Each gauge step represents approximately a 1.123× change in diameter (10 steps = 1 decade = 10× area change)
- AWG 10 = 102 mils diameter
- AWG 20 = 32 mils diameter
- AWG 30 = 10 mils diameter
Wire insulation thickness (in mils over conductor diameter):
- Thin-wall insulation: 4-8 mils
- Standard insulation: 15-30 mils
- High-voltage insulation: 30-60+ mils
- Specification: "22 AWG with 10 mil insulation" = 25 mil conductor + 20 mil insulation total = 45 mil overall diameter
Magnet wire (enameled copper for motors, transformers):
- AWG 28-40 common for small coils
- Enamel coating: 0.5-2 mils depending on temperature rating
- Grade 1 (thinnest): 0.5-0.8 mil enamel
- Grade 2 (standard): 1-1.5 mil enamel
- Grade 3 (heavy build): 2-3 mil enamel
- Thicker enamel = better insulation, lower packing density in coil
Cable jacket thickness:
- Ethernet Cat6 cable jacket: 20-30 mils
- Power cord (SJOOW): 60-80 mils
- Mining cable: 125-250 mils (extreme abrasion resistance)
6. Sheet Metal and Gauge Systems
Sheet metal thickness is specified in gauge numbers, but actual thickness is in decimal inches (mils):
Manufacturer's Standard Gauge (steel):
- 10-gauge = 135 mils (0.1345″)
- 14-gauge = 75 mils (0.0747″)
- 20-gauge = 36 mils (0.0359″)
- 24-gauge = 24 mils (0.0239″)
Confusion and standardization issues:
- Gauge numbers are not universal: steel gauge ≠ aluminum gauge ≠ galvanized gauge
- Modern practice: Always specify in decimal inches (mils) to avoid ambiguity
- Example: "0.060″ aluminum" (60 mils) instead of "14-gauge aluminum"
HVAC ductwork:
- Residential ducts: 24-26 gauge (18-30 mils)
- Commercial ducts: 20-22 gauge (33-42 mils)
- Galvanized coating adds 2-5 mils to thickness
Automotive body panels:
- Hood outer skin: 28-30 mils (0.7-0.8 mm)
- Door outer skin: 26-28 mils
- Roof panel: 28-32 mils
- Frame rails: 90-120 mils (2.3-3.0 mm)
7. Quality Control and Standards Compliance
Mil-based specifications appear in thousands of ASTM, ANSI, SAE, and military standards:
ASTM coating standards:
- ASTM D3359: Adhesion of coatings (measured after cutting through coating, thickness in mils)
- ASTM D1186: Paint film thickness (magnetic gauges calibrated in mils)
- ASTM D6132: Nondestructive measurement of dry film thickness (mils)
Military specifications (MIL-SPEC):
- MIL-DTL-53030: Primer coating, epoxy, 2-3 mils DFT
- MIL-PRF-85285: Coating, polyurethane, aircraft, 1.5-2.5 mils
- Compliance requires thickness measurement at specified intervals
Building codes and construction:
- International Residential Code (IRC): Vapor retarders minimum 6 mils
- Roofing underlayment: Minimum thickness specifications in mils
- Window film (safety/security): 4-14 mils for various protection levels
Automotive and aerospace:
- SAE J1960: Brake hose specifications (wall thickness in inches/mils)
- AS9100 (aerospace quality): Dimensional inspections recorded in mils
- Engine bearing clearances: Specified in mils (e.g., 1.5-2.5 mils for main bearings)
Additional Unit Information
About Meter (m)
How long is a meter visually?
One meter is about the distance from your nose to your fingertips when you extend your arm straight out to the side.
Visual comparisons:
- Slightly longer than a yard (1 m = 1.09 yards)
- About 3.3 feet (one adult stride)
- Length of a guitar (most acoustic guitars)
- Width of a single bed
- Slightly longer than a baseball bat
- Three average-sized rulers (30cm each)
Body measurements:
- Most adults can approximate 1 meter with arm span from nose to fingertips
- One large step/stride for most adults
- Height from ground to waist/hip for average adult
Common objects exactly 1 meter:
- Meter stick/ruler (by definition)
- Certain guitar models
- Standard yoga mat width (60cm) is just over half a meter
To remember: Think of it as "just over 3 feet" or "slightly longer than a yard"
How many feet are in a meter?
One meter equals approximately 3.28084 feet, commonly rounded to 3.28 feet.
Exact conversion: 1 meter = 3.280839895 feet
Practical conversions:
- 1 meter ≈ 3.28 feet
- 2 meters ≈ 6.56 feet
- 5 meters ≈ 16.4 feet
- 10 meters ≈ 32.8 feet
- 100 meters ≈ 328 feet
Reverse conversion (feet to meters):
- 1 foot = 0.3048 meters (exactly)
- 3 feet ≈ 0.91 meters
- 6 feet ≈ 1.83 meters
- 10 feet ≈ 3.05 meters
Why 3.28?
- Based on the international foot definition (0.3048 m)
- 1 meter ÷ 0.3048 meters/foot = 3.28084 feet
Quick estimation: Multiply meters by 3 for a rough approximation (though this underestimates by ~9%)
Use our meter to feet converter for accurate conversions.
How many centimeters are in a meter?
There are exactly 100 centimeters (cm) in one meter.
Why 100?: The prefix "centi-" means 1/100, so a centimeter is 1/100 of a meter.
Conversion:
- 1 meter = 100 centimeters
- To convert meters to cm: multiply by 100
- To convert cm to meters: divide by 100
Examples:
- 0.5 meters = 50 cm
- 1.5 meters = 150 cm
- 2.75 meters = 275 cm
- 50 cm = 0.5 meters
- 175 cm = 1.75 meters (typical adult height)
Remember: Move the decimal point two places:
- Meters → cm: Move right (1.5 m = 150 cm)
- Cm → meters: Move left (150 cm = 1.5 m)
Use our meter to cm converter for instant conversions.
Is the meter used in the United States?
Officially: The US uses the metric system in science, medicine, military, and many industries, but the US customary system (feet, inches, miles) dominates everyday life.
Where meters ARE used in the US:
- Science and research: All scientific work
- Medicine: Patient measurements, medical devices
- Military: NATO standardization requires metric
- Manufacturing: Especially for export products
- Athletics: Track and field events
- Pharmaceuticals: Drug measurements
- Automotive: Many car specifications
- Electronics: Component specifications
Where meters are NOT commonly used:
- Road signs (miles, not kilometers)
- Construction (feet, inches)
- Everyday conversation (height, distance)
- Cooking (cups, ounces, not liters/grams)
- Real estate (square feet, acres)
- Weather (Fahrenheit, not Celsius)
Status: The US is officially metric (Metric Conversion Act of 1975) but implementation is voluntary, so dual systems coexist.
Fun fact: US money is metric (100 cents = 1 dollar), but most Americans don't think of it that way!
How many meters are in a kilometer?
There are exactly 1,000 meters in one kilometer.
Why: "Kilo-" is a Greek prefix meaning 1,000.
Conversion:
- 1 kilometer (km) = 1,000 meters (m)
- To convert km to m: multiply by 1,000
- To convert m to km: divide by 1,000
Examples:
- 0.5 km = 500 meters
- 1.5 km = 1,500 meters
- 2.5 km = 2,500 meters
- 5 km = 5,000 meters
- 10 km = 10,000 meters
- 500 m = 0.5 km
- 2,000 m = 2 km
Perspective:
- A kilometer is a common walking distance (10-15 minutes)
- 5K race = 5 kilometers = 5,000 meters
- Marathon = 42.195 kilometers = 42,195 meters
Remember: Move the decimal point three places:
- Km → m: Move right (1.5 km = 1,500 m)
- M → km: Move left (1,500 m = 1.5 km)
Convert: meters to kilometers | kilometers to meters
How is the meter defined today?
Current Definition (since 1983): The meter is defined as the distance light travels in a vacuum in exactly 1/299,792,458 of a second.
Why this definition?:
- Universal constant: The speed of light (c) is the same everywhere in the universe
- Extremely precise: Can be reproduced in any properly equipped laboratory
- No physical artifact: Doesn't depend on a prototype bar that could degrade
- Fundamentally stable: Based on physics, not human-made objects
What this means:
- The speed of light is fixed at exactly 299,792,458 meters per second
- This definition links length to time (which is measured even more precisely)
- Any lab with an atomic clock can reproduce the meter
Historical evolution:
- 1793: Earth meridian (1/10,000,000 of equator to pole)
- 1889: Platinum-iridium bar in Paris
- 1960: Krypton-86 wavelengths
- 1983: Speed of light (current definition)
Why it matters: This makes the meter one of the most precisely defined and reproducible units in all of science.
What's the difference between meter and metre?
No difference - they are the same unit, just different spellings!
Spelling variations:
- Meter: American English spelling (US, Philippines)
- Metre: International English spelling (UK, Canada, Australia, most other English-speaking countries)
Symbol: Both use m as the abbreviation
In practice:
- Scientific papers: Usually "metre" (international standard)
- US publications: Usually "meter"
- International Bureau (BIPM): Uses "metre"
- Both are 100% correct
Other metric units with dual spellings:
- Liter / Litre
- Centimeter / Centimetre
- Kilometer / Kilometre
Remember: The spelling doesn't affect the measurement - 1 meter = 1 metre = 1 m
How do you convert meters to inches?
To convert meters to inches, multiply by approximately 39.3701.
Conversion formula: inches = meters × 39.3701
Examples:
- 1 meter = 39.37 inches
- 2 meters = 78.74 inches
- 5 meters = 196.85 inches
- 0.5 meters = 19.69 inches
- 1.5 meters = 59.06 inches
Reverse conversion (inches to meters):
- 1 inch = 0.0254 meters (exactly)
- 12 inches (1 foot) = 0.3048 meters
- 36 inches (1 yard) = 0.9144 meters
Why 39.37?
- 1 meter = 100 cm
- 1 inch = 2.54 cm (exactly)
- 100 cm ÷ 2.54 cm/inch = 39.37 inches
Quick mental math:
- 1 meter ≈ 40 inches (close enough for rough estimates)
- 2.5 cm ≈ 1 inch, so 100 cm ≈ 40 inches
Use our meter to inches converter for precise conversions.
What is 2 meters in feet and inches?
2 meters = 6 feet 6.74 inches (or approximately 6 feet 7 inches)
Calculation:
- 2 meters = 6.56168 feet
- 6 full feet = 6 feet
- 0.56168 feet × 12 inches/foot = 6.74 inches
- Result: 6 feet 6.74 inches ≈ 6' 7"
Common 2-meter comparisons:
- Standard doorway height: 2-2.1 meters (6'7" - 6'11")
- Tall person height: 2 meters is very tall (99th percentile)
- Basketball player: Many NBA players are around 2 meters
- High jump bar: Elite athletes clear around 2 meters
Rounded conversions:
- 2.0 m = 6' 7"
- 2.1 m = 6' 11"
- 2.2 m = 7' 3"
Quick reference:
- 1.5 m = 4' 11"
- 1.8 m = 5' 11" (average adult male height)
- 2.0 m = 6' 7"
- 2.5 m = 8' 2"
Convert any height: meters to feet and inches
How many meters is a football field?
American Football:
- Playing field: 100 yards = 91.44 meters
- With end zones: 120 yards = 109.73 meters
- Width: 53.33 yards = 48.76 meters
Soccer/Football (International):
- Length: 100-110 meters (typical), 90-120 meters (FIFA rules)
- Width: 64-75 meters (typical), 45-90 meters (FIFA rules)
- Standard pitch: 105 × 68 meters
Common comparisons:
- 100 meters ≈ 1 American football field (length only, not counting end zones)
- 100 meters = 109.4 yards (9.4 yards longer than American football field)
- "100-meter dash" ≈ Length of American football field + 9 yards
Useful reference: "100 meters" is a standard way to visualize distance - slightly longer than an American football field.
Why is the meter important?
The meter is the foundation of the metric system, used by 95% of the world's population and essential for global science, trade, and communication.
Scientific importance:
- Base unit of SI system (international standard)
- Defined by fundamental constant (speed of light)
- Essential for all scientific research
- Enables global collaboration
Practical importance:
- Universal measurement standard
- Simplifies international trade
- Decimal-based (easy calculations)
- Used in manufacturing, construction, medicine
Global standardization:
- Ensures products fit across borders
- Aircraft, ships, vehicles have standard dimensions
- Medical equipment is universally compatible
- Scientific data can be shared internationally
Historical significance:
- Represents the Enlightenment ideal of universal standards
- First measurement based on nature (Earth meridian)
- Now based on fundamental physics (speed of light)
- Symbol of international cooperation
Modern life:
- GPS and navigation systems
- International sports records
- Global supply chains
- Scientific advancement
Bottom line: The meter makes global communication, commerce, and science possible.
About Mil/Thou (mil)
Is a mil the same as a millimeter?
No—they are very different units, despite similar names.
- 1 mil (imperial) = 0.001 inches = 0.0254 mm = 25.4 micrometers
- 1 millimeter (metric) = 0.001 meters = 39.37 mils
Key difference: 1 millimeter is approximately 40 times larger than 1 mil. Confusing these units results in massive errors (40× too thick or thin).
Origin of confusion: "Mil" sounds like an abbreviation for "millimeter," but it actually comes from the Latin "mille" (thousand), meaning one thousandth of an inch. In some non-English languages, "mil" or "mil." is used as slang for millimeter, compounding confusion in international contexts.
Prevention: Always write units explicitly—"6 mils (0.15 mm)" or "0.2 mm (7.9 mils)"—in international specifications.
What does 'thou' mean, and is it the same as a mil?
Yes—"thou" and "mil" are exactly the same measurement: one thousandth of an inch (0.001″).
Regional differences:
- "Mil" is standard in American technical documentation, industry standards (ASTM, ANSI, SAE), and scientific publications.
- "Thou" is common in British English shop-floor terminology, machining, and colloquial engineering speech.
Etymology:
- "Mil" comes from Latin "mille" (thousand)
- "Thou" is an abbreviation of "thousandth" (of an inch)
Usage examples:
- American engineer: "Tolerance is plus or minus five mils."
- British machinist: "Take another two thou off the diameter."
- Both mean exactly: 0.005″ and 0.002″ respectively.
Documentation practice: Technical drawings and specifications predominantly use "mil" or the decimal notation (0.001″), while "thou" appears more in verbal communication and informal notes.
How many mils are in an inch?
Exactly 1,000 mils = 1 inch by definition.
The mil is defined as one thousandth of an inch:
- 1 mil = 0.001″
- 1 inch = 1,000 mils
Common fractions converted to mils:
- 1/2″ = 500 mils
- 1/4″ = 250 mils
- 1/8″ = 125 mils
- 1/16″ = 62.5 mils
- 1/32″ = 31.25 mils
- 1/64″ = 15.625 mils
This decimal subdivision makes arithmetic much easier than traditional fractional inches (no need to find common denominators).
Why do we still use mils instead of millimeters?
Several practical and historical reasons explain the mil's persistence in American industry despite global metrication:
1. Legacy infrastructure (strongest reason):
- Billions of dollars invested in tooling, fixtures, gauges, and manufacturing equipment calibrated in inches/mils
- Converting existing designs and technical documentation is prohibitively expensive and risky
- Critical industries (aerospace, defense, medical) have decades of proven designs that cannot be easily converted
2. Compatibility and interchangeability:
- Replacing a part requires exact dimensional compatibility
- Mixed mil/metric systems in a single product line risk catastrophic errors (e.g., 1999 Mars Climate Orbiter loss due to metric/imperial confusion)
- Entire supply chains (thousands of vendors) must convert simultaneously for compatibility
3. Established standards:
- American Wire Gauge (AWG) is based on mils
- ASTM, ANSI, SAE, and military specifications (MIL-SPEC) use mils
- Rewriting thousands of standards documents is a monumental undertaking
4. Practical advantages in some contexts:
- PCB design: 100-mil (0.1″) pin spacing is convenient, memorable, and grid-friendly
- Engineering calculations: Tolerances like "±5 mils" are intuitive to experienced engineers
- Decimal-inch system avoids fractional arithmetic while maintaining imperial base
5. Economic inertia:
- No compelling economic driver for conversion in purely domestic manufacturing
- Cost of conversion (training, documentation, tooling) outweighs benefits in mature industries
6. Cultural and educational factors:
- American engineers trained in decimal-inch system for generations
- Familiarity breeds efficiency—experienced machinists "think in mils"
Counterpoint: Industries with strong international ties (automotive, consumer electronics) increasingly use dual dimensioning (both mils and mm) or have shifted to metric. New designs often start in metric, but maintenance of existing imperial products ensures mils remain relevant for decades.
How do I convert mils to micrometers (microns)?
Multiply mils by 25.4 to get micrometers (μm):
Formula: μm = mils × 25.4
Examples:
- 1 mil × 25.4 = 25.4 μm
- 5 mils × 25.4 = 127 μm
- 10 mils × 25.4 = 254 μm
- 100 mils × 25.4 = 2,540 μm (= 2.54 mm)
Reverse conversion (micrometers to mils): Divide by 25.4
Formula: mils = μm ÷ 25.4
Examples:
- 50 μm ÷ 25.4 = 1.97 mils (≈ 2 mils)
- 100 μm ÷ 25.4 = 3.94 mils (≈ 4 mils)
- 250 μm ÷ 25.4 = 9.84 mils (≈ 10 mils)
Why 25.4? Because 1 inch = 25.4 mm exactly (by the 1959 international agreement), and 1 mil = 0.001 inch, so:
- 1 mil = 0.001 inch × 25.4 mm/inch = 0.0254 mm = 25.4 μm
Practical use: Coating thickness specifications often appear in both units:
- "Apply to 5 mils (127 μm) dry film thickness"
- Ensures international suppliers understand the requirement
What is 1 mil in metric units?
1 mil = 25.4 micrometers (μm) = 0.0254 millimeters (mm) exactly.
Complete metric equivalents:
- 1 mil = 25.4 μm (most common metric expression for precision work)
- 1 mil = 0.0254 mm (less common, but useful for larger scales)
- 1 mil = 0.0000254 meters
- 1 mil = 25,400 nanometers (semiconductor/optics context)
Reverse:
- 1 micrometer (μm) = 0.03937 mil (≈ 1/25 mil)
- 1 millimeter (mm) = 39.37 mils (≈ 40 mils for quick estimation)
Why exactly 25.4? The 1959 international yard and pound agreement defined:
- 1 inch = 25.4 mm exactly
- Therefore: 1 mil = 0.001 inch = 25.4 μm exactly
This is not an approximation—it's the legal definition linking imperial and metric systems.
How thick is 4 mils?
4 mils = 0.004 inches = 0.1 mm (100 micrometers) — about the thickness of standard printer paper.
Everyday comparisons for 4 mils:
- Two sheets of standard copy paper stacked (each ~4 mils)
- Human hair is roughly 2× thicker (70-100 mils vs. 4 mils)
- Credit card is roughly 7.5× thicker (30 mils vs. 4 mils)
- Fingernail is roughly 5-7× thicker (20-30 mils)
Common uses of 4-mil thickness:
- Printer/copy paper (20 lb bond): 3.5-4.5 mils
- Automotive paint (single coat): 1.5-2 mils base + 1.5-2 mils clear = 4-5 mils total
- Polyethylene sheeting (light-duty drop cloths): 3-4 mils
- House paint (exterior, dry film): 1.5-2 coats × 2 mils each = 4-5 mils
Feeling 4 mils: Too thin to feel accurately with fingers—requires calipers or micrometer to measure precisely.
What is considered a tight tolerance in mils?
"Tight" tolerances depend on the manufacturing process and application, but general industry standards are:
General fabrication and commercial machining:
- Loose tolerance: ±10-20 mils (±0.010-0.020″)
- Standard tolerance: ±5 mils (±0.005″)
- Tight tolerance: ±1-2 mils (±0.001-0.002″)
Precision machining:
- Standard: ±1 mil (±0.001″)
- Tight: ±0.5 mil (±0.0005″)
- Very tight: ±0.1-0.2 mil (±100-200 microinches)
Ultra-precision (grinding, diamond turning):
- Tight: ±0.05 mil (±50 microinches = ±1.3 μm)
- Extremely tight: ±0.01 mil (±10 microinches = ±0.25 μm)
Application examples:
- Engine piston fit: 1-3 mils clearance (0.001-0.003″) — critical for sealing and oil retention
- Bearing journals: ±0.5 mil tolerance — affects bearing life and performance
- Hydraulic valve spool: 0.5-1 mil clearance — controls internal leakage
- Gauge blocks (Grade 0): ±0.05 mil (±50 microinches) — calibration standard
- Optical lens mounts: ±0.1 mil — affects focus and alignment
Cost impact: Tighter tolerances require:
- More precise equipment (CNC machining centers, grinders)
- Slower machining speeds and feeds
- More frequent inspection
- Skilled machinists
- Climate-controlled environment (for extreme precision)
Rule of thumb: Each 10× reduction in tolerance (e.g., ±10 mils → ±1 mil → ±0.1 mil) roughly doubles or triples machining cost.
How do you measure thickness in mils?
Several tools measure thickness in mils, depending on the material and access:
1. Micrometer (most common for solid parts):
- Handheld precision tool with anvil and spindle
- Resolution: 0.001″ (1 mil) for standard micrometers; 0.0001″ (0.1 mil) for digital or vernier micrometers
- How to use: Place object between anvil and spindle, turn thimble until it contacts with light resistance, read measurement
- Accuracy: ±0.0001″ (±0.1 mil) or better when calibrated
- Best for: Solid materials (sheet metal, plastic, gaskets, wire)
2. Digital calipers:
- Resolution: Typically 0.001″ (1 mil) or 0.01 mm
- Easier to read than dial calipers (digital display)
- Less precision than micrometers (±1-2 mils accuracy)
- Best for: Quick measurements, larger parts, non-critical dimensions
3. Coating thickness gauges (for paint/plating):
- Magnetic gauges (ferrous substrates): Reed switch or Hall effect sensor detects distance through non-magnetic coating
- Eddy current gauges (non-ferrous substrates): Measures impedance change due to coating thickness
- Ultrasonic gauges: Sound wave reflection for non-metallic coatings or any substrate
- Resolution: Typically 0.1 mil (2.5 μm) to 1 mil depending on model
- Best for: Paint, powder coating, galvanizing, plating, anodizing on metal substrates
4. Wet film thickness gauges (paint application):
- Notch/comb gauges: Comb with graduated teeth (2, 4, 6, 8, 10 mils)
- How to use: Insert comb perpendicular into wet paint; highest clean tooth (no paint) indicates thickness
- Resolution: Depends on tooth spacing (typically 2 mil increments)
- Best for: Field inspection during painting to ensure proper application
5. Dial indicators (for comparing thickness):
- Measures variation rather than absolute thickness
- Place part on reference surface, indicator plunger contacts top
- Resolution: 0.001″ (1 mil) or 0.0001″ (0.1 mil) for precision models
- Best for: Checking flatness, parallelism, thickness variation across a surface
6. Optical/laser micrometers (non-contact):
- Laser beam measures shadow of object passing through
- Resolution: Sub-mil (0.01-0.1 mil) depending on model
- Best for: Soft materials (rubber, foam) or high-speed production inspection (wire, cable)
Calibration: All precision measuring tools require regular calibration against gauge blocks or calibration standards to maintain accuracy.
Why is PCB design done in mils?
PCB (printed circuit board) design uses mils primarily due to historical legacy and practical convenience in American electronics manufacturing:
1. Component standards based on 100-mil spacing:
- Through-hole components (resistors, ICs, connectors) were standardized with 0.1″ (100 mil) pin spacing in the 1950s-1970s
- Dual in-line packages (DIP): Pins spaced at 100 mil intervals
- Perfboard and breadboards: 100 mil grid for prototyping
- This 100-mil standard became embedded in component libraries and CAD software
2. PCB design grid convenience:
- Grid snapping: CAD software uses grids (50 mil, 25 mil, 10 mil, 5 mil, 1 mil)
- 100 mil grid allows easy component placement aligned with standard pin spacing
- Fractional grids: 50 mil (0.05″), 25 mil (0.025″) for routing between pins
- Metric equivalents (2.54 mm, 1.27 mm, 0.635 mm) are awkward, non-round numbers
3. Trace width and spacing in convenient numbers:
- Typical design rules: 6 mil trace / 6 mil space (easier to remember than "0.15 mm / 0.15 mm")
- High-current traces: 15 mil, 20 mil, 30 mil widths (round numbers)
- Advanced designs: 3 mil / 3 mil minimum capability
4. Standard PCB thickness:
- 62 mils (1.57 mm) is the industry-standard board thickness—originated in imperial measurements
- Thinner boards: 31 mils (0.8 mm), 47 mils (1.2 mm)
- Thicker boards: 93 mils (2.4 mm), 125 mils (3.2 mm)
5. Copper weight in oz/ft² naturally maps to mils:
- 1 oz copper = 1.4 mils thick (34.8 μm)
- 2 oz copper = 2.8 mils thick
- Easy calculation for impedance and current capacity
6. Legacy and tool compatibility:
- Enormous library of existing designs, footprints, and components in mil units
- PCB CAD software (Altium, Eagle, OrCAD, KiCAD) default to mils in U.S. installations
- Converting to metric risks errors and incompatibility with legacy designs
Modern trend: Some international PCB design now uses metric (especially in Europe and Asia), but American designs and military/aerospace specs remain overwhelmingly mil-based. Many CAD tools support dual dimensioning to bridge both systems.
Are mils still relevant today, or is it an obsolete unit?
Mils are absolutely still relevant and widely used in American manufacturing, despite global metrication trends. The unit is not obsolete—it remains the standard in several major industries:
Industries actively using mils today (2020s):
1. Printed circuit board (PCB) and electronics manufacturing:
- Trace widths, spacing, and via sizes specified in mils
- Component libraries and footprints use 100-mil pin spacing
- Standard fabrication capabilities: "6 mil trace / 6 mil space"
2. Aerospace and defense:
- Military specifications (MIL-SPEC) use mils for tolerances and coating thickness
- Legacy aircraft designs (Boeing, Lockheed Martin) remain in decimal-inch/mil system
- Interchangeable parts for decades-old platforms require dimensional consistency
3. Precision machining and manufacturing:
- Tolerances routinely specified in mils (±1 mil, ±5 mil)
- Micrometer readings in decimal inches (thousandths)
- CNC programming often in inches/mils in American shops
4. Coating and painting industries:
- ASTM and SSPC standards specify dry film thickness (DFT) in mils
- Paint thickness gauges calibrated in mils
- Industrial specifications: "8-10 mils total coating system"
5. Plastic film and flexible packaging:
- Film thickness: "6-mil poly sheeting," "4-mil polyester film"
- ASTM standards for plastic film thickness use mils
6. Wire and cable manufacturing:
- American Wire Gauge (AWG) based on diameter in mils
- Insulation thickness specified in mils over conductor
7. Sheet metal fabrication:
- Actual thickness often specified in decimal inches (mils) to avoid gauge confusion
- "0.063″ aluminum" (63 mils) instead of ambiguous "14-gauge"
Why mils persist:
- Billions in tooling and infrastructure calibrated in imperial units
- Legacy designs: Decades of proven engineering in mils cannot be easily converted
- Risk avoidance: Metric/imperial conversion errors are costly and dangerous (Mars Climate Orbiter)
- Supply chain compatibility: Entire ecosystems of suppliers and manufacturers use consistent units
- No economic driver: Purely domestic manufacturing has little incentive to convert
Metric adoption: Global companies (automotive, consumer electronics) increasingly use dual dimensioning (both mils and mm) or shift new designs to metric, but maintenance and support of existing products ensures mils remain relevant for decades.
Conclusion: Mils are actively used, not obsolete, and will remain standard in American manufacturing for the foreseeable future—especially in aerospace, defense, electronics, and precision machining.
What's the difference between a mil and a milliradian?
Completely different units from different measurement domains—they only share a similar name:
Mil (length):
- Unit of length = 0.001 inches (one thousandth of an inch)
- Used in manufacturing, coating thickness, electronics, tolerances
- Example: "The coating is 5 mils thick."
Milliradian (angular measurement):
- Unit of angle = 0.001 radians ≈ 0.0573 degrees
- Used in artillery, ballistics, marksmanship, optics, surveying
- Example: "The rifle scope adjustment is 0.1 milliradian per click."
No conversion between them—they measure fundamentally different things (distance vs. angle).
Confusing terminology: In military and shooting contexts, "mil" is often shorthand for milliradian (angular mil), while in manufacturing, "mil" always means 0.001 inch (linear mil). Context determines meaning.
Additional angular "mil" units (adding to confusion):
- NATO mil (milliradian): 1/1000 radian ≈ 0.0573°
- Swedish/metric mil: 1/6000 of a circle ≈ 0.06° (slightly larger than milliradian)
- Artillery mil (historical): 1/6400 of a circle ≈ 0.05625°
Summary: Unless you're discussing ballistics or optics, "mil" refers to 0.001 inch in American industry and manufacturing.
Conversion Table: Meter to Mil/Thou
| Meter (m) | Mil/Thou (mil) |
|---|---|
| 0.5 | 19,685.039 |
| 1 | 39,370.079 |
| 1.5 | 59,055.118 |
| 2 | 78,740.158 |
| 5 | 196,850.394 |
| 10 | 393,700.787 |
| 25 | 984,251.969 |
| 50 | 1,968,503.937 |
| 100 | 3,937,007.874 |
| 250 | 9,842,519.685 |
| 500 | 19,685,039.37 |
| 1,000 | 39,370,078.74 |
People Also Ask
How do I convert Meter to Mil/Thou?
To convert Meter to Mil/Thou, enter the value in Meter in the calculator above. The conversion will happen automatically. Use our free online converter for instant and accurate results. You can also visit our length converter page to convert between other units in this category.
Learn more →What is the conversion factor from Meter to Mil/Thou?
The conversion factor depends on the specific relationship between Meter and Mil/Thou. You can find the exact conversion formula and factor on this page. Our calculator handles all calculations automatically. See the conversion table above for common values.
Can I convert Mil/Thou back to Meter?
Yes! You can easily convert Mil/Thou back to Meter by using the swap button (⇌) in the calculator above, or by visiting our Mil/Thou to Meter converter page. You can also explore other length conversions on our category page.
Learn more →What are common uses for Meter and Mil/Thou?
Meter and Mil/Thou are both standard units used in length measurements. They are commonly used in various applications including engineering, construction, cooking, and scientific research. Browse our length converter for more conversion options.
For more length conversion questions, visit our FAQ page or explore our conversion guides.
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⚖️ Metric vs Imperial
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Other Length Units and Conversions
Explore other length units and their conversion options:
- Kilometer (km) • Meter to Kilometer
- Hectometer (hm) • Meter to Hectometer
- Decimeter (dm) • Meter to Decimeter
- Centimeter (cm) • Meter to Centimeter
- Millimeter (mm) • Meter to Millimeter
- Inch (in) • Meter to Inch
- Foot (ft) • Meter to Foot
- Yard (yd) • Meter to Yard
- Mile (mi) • Meter to Mile
- Nautical Mile (NM) • Meter to Nautical Mile
Verified Against Authority Standards
All conversion formulas have been verified against international standards and authoritative sources to ensure maximum accuracy and reliability.
National Institute of Standards and Technology — Official US standards for length measurements
Bureau International des Poids et Mesures — International System of Units official documentation
Last verified: December 3, 2025